Key Responsibilities:
1. Shift Electrical Operations & Supervision:
- Act as Electrical Shift In-Charge for utility areas and all SMS cranes.
- Ensure uninterrupted electrical availability for critical utility systems and crane operations during the shift.
- Supervise electricians and contract manpower, allocate shift jobs, and monitor work execution.
- Respond promptly to electrical faults and restore systems with minimum downtime.
2. Crane Electrical Systems Maintenance:
- Maintain and troubleshoot electrical systems of EOT cranes, ladle cranes, charging cranes, and auxiliary hoists.
- Handle crane electrical components including:
- LT panels, MCCs, contactors, relays, brakes, limit switches
- VFDs, master controllers, encoders, pendant and cabin controls
- Long travel, cross travel, and hoist drive systems
- Ensure proper functioning of safety interlocks, overload protection, emergency stops, and anti-collision systems.
- Coordinate periodic inspection, testing, and statutory certification of cranes.
3. Utility Electrical Systems Maintenance:
- Ensure smooth operation of electrical systems related to SMS utilities such as:
- Cooling water pumps, DM water systems
- Air compressors, blowers, ventilation and fume extraction systems
- Oxygen, nitrogen, argon, and other gas handling systems (electricals)
- Monitor motor health, panel conditions, and electrical parameters.
- Maintain control panels, field instruments, PLC panels, and interlocks for utility systems.
4. Preventive Maintenance & Reliability:
- Execute shift-wise preventive maintenance activities for cranes and utility electrical equipment.
- Carry out inspections, tightening, cleaning, testing, and minor corrective actions.
- Identify recurring failures and support Root Cause Analysis (RCA) and corrective/preventive measures.
- Ensure availability and proper use of critical electrical spares during the shift.
5. Safety, Compliance & Housekeeping:
- Enforce electrical safety standards, LOTO procedures, PPE usage, and safe work practices.
- Conduct shift toolbox talks and safety inspections.
- Ensure compliance with statutory norms related to crane electrical systems and utilities.
- Maintain 5S and good housekeeping standards in electrical rooms and work areas.
6. Coordination & Reporting:
- Coordinate with SMS operations, mechanical maintenance, utilities, and production teams for smooth operations.
- Maintain shift logbooks, breakdown reports, PM checklists, and spares consumption records.
- Escalate critical issues to seniors and provide recommendations for improvement.
- Support internal and external audits related to electrical maintenance and safety.
Skills:
- Strong troubleshooting skills for crane and utility electrical systems.
- Proficiency in LT panels, MCCs, VFDs, motors, and crane control circuits.
- Ability to read and interpret electrical drawings, crane wiring diagrams, and SLDs.
- Good fault analysis and quick restoration capability during breakdowns.
Abilities:
- Ability to independently handle shift responsibilities in a continuous process industry.
- Ability to work in hot, hazardous, and high-pressure steel plant environments.
- Ability to manage technicians and contract manpower effectively.
- Ability to take quick decisions during emergency situations.
Knowledge:
- In-depth knowledge of EOT crane electrical systems and statutory safety requirements.
- Knowledge of utility electrical systems used in iron and steel plants.
- Understanding of electrical safety standards, crane regulations, and ISO systems.
- Familiarity with SAP/CMMS or similar systems for maintenance reporting (preferred).