Sr. Engineer / Engineer – Roll Shop, Guide Shop & Workshop Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. Roll Shop Operations:

• Supervise roll grinding, grooving, inspection, and assembly in line with production schedules.
• Set up roll pass assemblies and ensure proper mounting for each rolling campaign.
• Monitor roll wear and surface quality; coordinate corrective actions to enhance roll life and reduce surface defects.
• Maintain records of roll inventory, usage, re-grooving cycles, and roll performance.
• Coordinate with production and quality teams for feedback on roll behavior and surface issues.
• Ensure roll balancing, alignment, and surface finishing meet defined tolerances.

2. Guide Shop Operations:

• Oversee guide preparation, inspection, and setup for all rolling stands.
• Monitor guide wear, alignment, and lubrication systems to ensure smooth rolling.
• Plan guide availability for each product size and campaign.
• Maintain guide inventory and support guide reconditioning or fabrication as needed.
• Analyze guide failure modes and implement improvements to enhance guide life and reduce cobbles.

3. Mechanical Workshop Management:

• Supervise machining, fabrication, and repair work related to WRM mechanical components.
• Operate and manage workshop machines (lathe, milling, grinding, drilling, and welding).
• Plan and execute repair and reconditioning of roll and guide assemblies.
• Maintain workshop tool inventory and ensure equipment is calibrated and in good condition.
• Support urgent maintenance or fabrication needs during breakdowns or planned shutdowns.

4. Equipment Maintenance & Reliability:

• Implement preventive and predictive maintenance programs for roll grinders, balancing machines, and other workshop tools.
• Ensure high machine uptime through coordination with mechanical, electrical, and instrumentation departments.
• Assist in troubleshooting and failure analysis to prevent recurrence of repetitive issues.
• Maintain documentation of maintenance schedules, breakdown history, and reliability reports.

5. Safety, Quality & Environment:

• Enforce adherence to safety procedures for all personnel working in roll, guide, and workshop areas.
• Conduct regular toolbox talks and hazard identification exercises.
• Ensure compliance with PPE usage, safe material handling, and lockout–tagout (LOTO) procedures.
• Maintain high housekeeping and 5S standards across all shop floors.
• Comply with environmental norms for waste disposal, coolant management, and noise control.

6. Process Optimization & Reporting:

• Monitor roll and guide performance data and recommend improvements for cost reduction.
• Support productivity enhancement and quality improvement initiatives.
• Record and report daily activities, downtime analysis, and maintenance performance to reporting authority.
• Participate in internal audits, management reviews, and technical evaluations.
• Contribute to continuous improvement projects related to tool life, downtime, and product consistency.

Qualifications & Experience:

Education:

• B.E. / B.Tech in Mechanical / Metallurgical /Production Engineering

Experience:

• Engineer: 3–6 years of relevant experience in Roll Shop, Guide Shop, or Workshop operations in a Wire Rod Mill / Bar Mill (≥0.5 MTPA).
• Sr. Engineer: 6–10 years of relevant experience in WRM mechanical operations, maintenance, and supervision.

Key Skills & Competencies:

• In-depth knowledge of WRM roll and guide systems (Danieli / Morgan / SMS / KOCKS type).
• Strong understanding of roll pass setup, guide alignment, and rolling mechanics.
• Hands-on experience with mechanical maintenance, shop machining, and balancing equipment.
• Knowledge of preventive maintenance, TPM, and reliability systems.
• Familiarity with ISO, IATF, and 5S standards.
• Analytical mindset with ability to interpret technical data and suggest improvements.
• Proficiency in MS Office and SAP / ERP systems.
• Strong communication, team coordination, and leadership skills.
• Commitment to safety, quality, and continuous improvement culture.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.