Sr. Engineer / Engineer – Refractory Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. Refractory Planning & Installation:

• Plan and execute refractory relining, gunning, patching, fettling, and maintenance for all SMS units.
• Supervise refractory lining of EAF roof, hearth, sidewall, spout, LF/VD ladles, and tundish.
• Ensure proper drying, baking, and preheating procedures are followed before furnace start-up.
• Implement best practices for monolithic, brick, and castable installation ensuring adherence to drawings and specifications.
• Coordinate with operations for lining schedules, ensuring minimum downtime and maximum equipment life.

2. Refractory Performance Monitoring:

• Record and analyze refractory consumption, life, and performance data for each furnace and ladle campaign.
• Monitor ladle refractory wear patterns, metal tapping temperatures, and slag chemistry to optimize refractory life.
• Track tundish and working lining performance for casting consistency and quality.
• Conduct failure analysis and root cause identification for premature refractory wear or damage.
• Suggest design or material improvements for life enhancement.

3. Material Management & Coordination:

• Plan refractory material requirements based on production schedules and consumption trends.
• Inspect incoming refractory materials for quality, dimensions, and specifications before acceptance.
• Maintain and update inventory records, ensuring optimum stock levels to avoid production disruption.
• Coordinate with purchase and stores for timely availability of materials.
• Support vendor performance evaluation and refractory trials for new products or suppliers.

4. Process & Quality Control:

• Ensure refractory lining quality through visual inspection, dimensional checks, and adherence to standard procedures.
• Monitor slag and steel chemistry, as well as operating temperature parameters that affect refractory life.
• Collaborate with operation teams to maintain optimum slag basicity and furnace operating conditions.
• Prepare and maintain refractory life charts, material consumption reports, and daily refractory usage data.

5. Maintenance & Improvement:

• Implement preventive maintenance schedules for refractory handling equipment (gunning machines, mixers, vibrators, etc.).
• Participate in refractory failure analysis and performance review meetings.
• Support continuous improvement (Kaizen, TPM, Six Sigma) activities related to refractory performance and cost control.
• Contribute to cost reduction by optimizing refractory consumption per ton of steel.

6. Safety & Compliance:

• Follow and enforce all safety procedures during refractory handling, installation, and furnace operations.
• Ensure use of PPE and safe tools/equipment during hot area work.
• Conduct job safety analysis (JSA) for high-temperature maintenance and lining work.
• Ensure proper waste refractory disposal and environmental compliance.
• Promote and maintain 5S and housekeeping standards in refractory storage and working areas.

7. Coordination & Reporting:

• Coordinate with Operations, Mechanical, Electrical, and Production Planning teams for refractory-related maintenance activities.
• Support refractory audits, cost analysis reports, and vendor performance evaluations.
• Prepare daily and monthly refractory performance reports for management review.
• Maintain detailed records of refractory lining history and performance trends.

Qualifications & Experience:

Education:

• Diploma / B.E. / B.Tech in Ceramic Engineering / Metallurgy / Mechanical Engineering

Experience:

• Engineer: 3–6 years of experience in refractory maintenance in SMS or steel plant (EAF/LF/VD/CCM areas).
• Sr. Engineer: 6–10 years of experience in refractory planning, lining, and performance monitoring.

Key Skills & Competencies:

• Strong technical knowledge of refractory materials, installation techniques, and performance parameters.
• Familiar with EAF, LF, VD, and CCM refractory systems and their operational impact.
• Hands-on experience in refractory relining, gunning, and inspection activities.
• Analytical ability for failure analysis, life tracking, and optimization.
• Understanding of refractory–slag–metal interaction and its effect on lining life.
• Good coordination, reporting, and leadership skills.
• Working knowledge of SAP / MS Excel / Maintenance Management Systems.
• Strong focus on safety, quality, and cost control.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.