Sr. Engineer / Engineer – Operation Furnace & Control Room Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. Furnace Operation & Process Monitoring:

• Operate and monitor the Blast Furnace process parameters through PLC/DCS/SCADA systems.
• Maintain stable furnace operation by controlling:
• Hot blast temperature, pressure, and flow.
• Top pressure and stock line levels.
• Oxygen enrichment, steam injection, and blast volume.
• PCI (Pulverized Coal Injection) rates and distribution.
• Ensure proper burden charging sequence and descent rate in coordination with the Stock House.
• Monitor gas distribution (CO/CO₂ ratio) and ensure uniform gas flow for optimal furnace efficiency.
• Adjust process parameters as per instructions from the Shift In-charge / Deputy Manager.

2. Production & Quality Control

• Support achievement of daily hot metal production targets as per SMS requirements.
• Maintain desired hot metal quality (temperature, Si, S, P content).
• Optimize coke rate and maintain high gas utilization efficiency.
• Record and monitor burden composition and consumption data.
• Assist in process parameter adjustment to ensure consistent and stable operation.

3. Control Room Operations:

• Operate and monitor furnace control systems (PLC/DCS) for parameter regulation and alarm handling.
• Record and analyze process data, trend charts, and alarm logs for abnormalities.
• Ensure smooth communication between the control room and field teams.
• Prepare and update shift logbooks, cast details, and operational summaries.
• Support Shift Engineer in maintaining furnace stability and process continuity.

4. Trouble Shooting & Process Stability:

• Identify early warning signs of process instability (e.g., hanging, slipping, scaffolding).
• Communicate and act promptly as per direction from the shift in-charge to avoid disturbances.
• Ensure safe and correct operational procedures during start-up, shutdown, or emergency conditions.
• Assist in restoring furnace parameters post any disturbance or downtime.

5. Coordination & Communication:

• Coordinate with:
• Cast House: for casting schedule and metal tapping coordination.
• Stock House: for charging sequence and burden control.
• Blower House: for blast supply and temperature control.
• PCI System: for coal injection management.
• Maintenance Teams: for attending mechanical, electrical, or instrumentation issues.
• Maintain clear communication during shift handovers and ensure continuity of operations.

6. Safety, Health & Environment:

• Follow all Blast Furnace safety procedures and standard operating protocols (SOPs).
• Ensure strict use of PPEs and adherence to LOTO and work permit systems.
• Report unsafe acts, conditions, and near-misses immediately to the Shift In- charge.
• Maintain good housekeeping in the control room and operating areas.
• Support implementation of ISO 45001 / ISO 14001 standards.

7. Documentation & Reporting:

• Maintain and update:
• Shift-wise log sheets, cast logs, and burden charts.
• Hot blast and top pressure parameters.
• Gas composition and furnace performance data.
• Support preparation of daily and monthly production reports.
• Ensure accuracy of recorded data for performance analysis and MIS reporting.

Qualifications:

• B.E. / B.Tech / Diploma in Metallurgical / Mechanical / Production / Electrical Engineering from a recognized institution.
• Sound technical knowledge of iron making processes and Blast Furnace operations.

Experience:

• Engineer: 2–5 years of hands-on experience in Blast Furnace operation / control room monitoring.
• Sr. Engineer: 5–8 years of experience in Blast Furnace operation, process control, and parameter optimization.
• Should have exposure to PLC/DCS operations (Siemens / ABB / Honeywell) and modern Blast Furnace automation.
• Preferably from an Integrated Steel Plant / Iron Making Division (≥0.5 MTPA capacity).

Technical Skills:

• Good understanding of Blast Furnace process parameters and control principles.
• Knowledge of gas flow dynamics, burden charging, and PCI operation.
• Experience in PLC/DCS/SCADA systems for process monitoring.
• Ability to analyze trends, alarms, and process deviations.
• Familiarity with MS Office, SAP, and process reporting tools.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.