Sr. Engineer / Engineer – Blast Furnace Operation (VPSA Plant) Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. VPSA Operation & Monitoring

• Operate and monitor VPSA plant equipment (compressors, blowers, vacuum pumps, adsorbers, control valves, and oxygen storage system).
• Maintain oxygen purity (≥90–93%), flow, and pressure parameters as per Blast Furnace requirements.
• Operate and control systems via PLC/DCS/SCADA for process monitoring and control.
• Regularly check process parameters:
• Feed air pressure and temperature.
• Vacuum pump performance.
• Oxygen delivery pressure and purity levels.
• Adjust adsorption/desorption cycles for consistent gas quality and flow stability.

2. Coordination with Blast Furnace Operations

• Ensure uninterrupted oxygen supply to Blast Furnace tuyeres and hot blast stoves.
• Coordinate with furnace control room for real-time adjustment of oxygen flow during operational fluctuations.
• Monitor oxygen demand variations during tapping, blowing, or shutdown conditions.
• Maintain oxygen line pressure and safety during switching between VPSA and backup systems.

3. Equipment Operation & Troubleshooting

• Monitor and control operation of:
• Air compressors and vacuum pumps for pressure/vacuum stability.
• Adsorber vessels and valves during changeover cycles.
• Molecular sieve beds for efficient adsorption/desorption performance.
• Identify process abnormalities (low purity, high temperature, low vacuum, etc.) and initiate corrective measures.
• Support maintenance teams in equipment isolation, LOTO, and post- maintenance startup.

4. Process Optimization:

• Assist in optimizing VPSA cycle timing, purge flow, and adsorber switching to enhance efficiency.
• Monitor specific energy consumption (kWh/Nm³ O₂) and identify areas for improvement.
• Support process trials to improve oxygen purity, flow rate, and plant reliability.
• Work on energy-saving and air balance initiatives with the utilities team.

5. Coordination & Communication:

• Coordinate with:
• Blast Furnace Control Room: for oxygen flow adjustments.
• Electrical & Instrumentation Teams: for compressor, PLC/DCS, and control panel reliability.
• Mechanical Maintenance: for preventive and corrective maintenance.
• Utility Section: for air, water, and power availability.
• Participate in daily operational meetings and communicate deviations promptly.

6. Safety, Health & Environment (SHE):

• Ensure compliance with VPSA and oxygen handling safety protocols.
• Follow LOTO procedures, PPE norms, and safe gas-handling practices.
• Maintain area cleanliness, signage, and emergency readiness.
• Conduct safety checks for oxygen lines, valves, and fittings.
• Support ISO 45001 / ISO 14001 / ISO 9001 compliance and participate in audits.

7. Documentation & Reporting:

• Maintain daily operation logs for:
• Oxygen purity, pressure, and flow.
• Compressor and pump operation hours.
• Adsorber bed performance and cycle timing.
• Prepare and submit daily and monthly operation reports.
• Record all process deviations, breakdowns, and corrective actions.
• Support KPI analysis and audit documentation.

Qualifications:

• B.E. / B.Tech / Diploma in Mechanical / Electrical / Chemical / Production Engineering from a recognized institution.
• Basic knowledge of gas separation technology (PSA/VPSA) and oxygen systems in iron-making operations.

Experience:

• Engineer: 2–5 years of experience in VPSA / PSA / Cryogenic Oxygen Plant operations in steel or gas industries.
• Sr. Engineer: 5–8 years of experience in oxygen generation, distribution, and control systems supporting Blast Furnace or process industries.
• Experience in PLC/DCS-based operation systems preferred.
• Prior exposure to integrated steel plant or utility section (≥0.5 MTPA Blast Furnace) desirable.

Technical Skills:

• Operation of air compressors, blowers, and vacuum pumps.
• Understanding of adsorption/desorption cycles and gas separation principles.
• Familiarity with PLC/DCS/SCADA systems for process monitoring.
• Basic knowledge of instrumentation (flow, pressure, temperature sensors).
• Capability to analyze process data and maintain system performance.
• Proficiency in MS Office and SAP (PM/MM modules).

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.