Sr. Engineer / Engineer – Blast Furnace Operation & TRT Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. Blast Furnace Operation

• Operate and monitor Blast Furnace process parameters via PLC/DCS/SCADA systems.
• Maintain stable operation by controlling:
• Top pressure and differential pressure.
• Hot blast pressure, temperature, and humidity.
•  Oxygen enrichment and burden descent.
• Gas flow and distribution for optimum reduction efficiency.
• Support control room and field teams in maintaining consistent hot metal output and quality.
• Record and analyze process trends to identify deviations and support corrective actions.
• Coordinate with Stock House, Cast House, PCI, and Blower House for smooth, synchronized operations.

2. TRT (Top Pressure Recovery Turbine) Operation

• Operate and monitor the TRT system to recover energy from Blast Furnace top gas.
• Ensure stable TRT operation by controlling:
• Top gas pressure, temperature, and flow rate.
• Turbine inlet and outlet conditions for optimal power generation.
• By-pass valve and control valve settings to maintain furnace top pressure balance.
• Coordinate with Power Plant and Electrical teams for synchronization, load management, and turbine efficiency.
• Monitor gas cleaning system performance (GCP) to ensure dust-free gas entering the TRT.
• Ensure compliance with operational limits to prevent turbine vibration, erosion, or imbalance.
• Record and analyze TRT performance (kWh generation, availability, pressure drop).

3. Process Optimization:

• Assist in optimizing furnace operation for:
• Fuel rate reduction (coke + PCI).
• Improvement of gas utilization and furnace pressure control.
• Enhanced TRT power recovery and efficiency.
• Conduct trials to evaluate process and mechanical modifications for improving furnace and TRT performance.
• Coordinate with process and energy management teams for energy recovery optimization.

4. Monitoring & Troubleshooting:

• Identify abnormalities such as:
• Irregular pressure fluctuation, vibration, or noise in TRT.
• Gas distribution issues or furnace top pressure imbalance.
• Process disturbances like hanging or scaffolding.
• Support immediate corrective actions in coordination with Shift In-charge.
• Ensure safe switching between TRT and By-pass operation during maintenance or emergency conditions.

5. Coordination & Communication:

• Liaise with:
• Blower House: for blast pressure and air temperature.
• GCP & TRT Team: for top gas handling and pressure control.
• Cast House: for tapping sequence and hot metal flow.
• Electrical & Instrumentation: for monitoring and control system reliability.
• Ensure smooth information flow during shift operations and handovers.

6. Safety, Health & Environment:

• Strictly adhere to Blast Furnace and TRT safety protocols.
• Ensure PPE compliance, LOTO procedures, and safe turbine operation practices.
• Report any unsafe condition, vibration, or process deviation immediately.
• Maintain area housekeeping and support ISO 45001 / ISO 14001 / ISO 9001 standards.
• Participate in safety audits, hazard identification, and near-miss reporting.

7. Documentation & Reporting:

• Maintain logs for:
• Blast Furnace process parameters (pressure, temperature, gas composition).
• TRT performance data (inlet/outlet pressure, power output, generation hours).
• Update daily operation reports, deviation records, and maintenance logs.
• Support monthly KPI analysis and report preparation.
• Assist in audits, energy reports, and management reviews.

Qualifications:

• B.E. / B.Tech / Diploma in Mechanical / Electrical / Metallurgical / Production Engineering from a recognized institution.
• Knowledge of iron-making process, thermodynamics, and turbine operation principles.

Experience:

• Engineer: 2–5 years of experience in Blast Furnace operation and energy recovery systems.
• Sr. Engineer: 5–8 years of experience in furnace process monitoring and TRT operation in an integrated steel plant.
• Hands-on experience with PLC/DCS/SCADA systems (Siemens / ABB / Honeywell) preferred.
• Exposure to energy efficiency systems and turbomachinery is desirable.

Technical Skills:

• Proficiency in Blast Furnace operation parameters and control logic.
• Understanding of TRT system design, operation, and protection mechanisms.
• Knowledge of gas cleaning systems (GCP) and pressure control logic.
• Ability to analyze pressure, flow, and temperature data trends.
• Basic understanding of mechanical and electrical interfaces of the TRT.
• Familiarity with MS Office, SAP (PM/MM modules), and energy MIS systems

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.