Sr. Engineer / Engineer – ASRS (Automatic Storage & Retrieval System) – Coil Storage Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. ASRS Operation & System Monitoring:

• Oversee day-to-day operation of ASRS for storage, retrieval, and tracking of finished wire rod coils.
• Monitor ASRS automation controls, conveyors, coil lifters, stacker cranes, and transfer cars.
• Ensure proper communication between the WRM Level-2 system and ASRS for real-time coil tracking.
• Verify coil identification through barcodes/RF tags and ensure accuracy of coil data in the system.
• Manage coil flow sequence from laying head → coil conveyor → compactor → ASRS bay.
• Troubleshoot operational issues and ensure smooth coil movement and storage cycle.

2. Equipment & Maintenance Coordination:

• Inspect ASRS equipment such as stacker cranes, conveyors, lifting mechanisms, and sensors during shifts.
• Coordinate with mechanical, electrical, and automation (PLC/SCADA) teams for preventive and corrective maintenance.
• Ensure lubrication, alignment, and calibration of sensors, motors, and drives as per maintenance schedule.
• Support maintenance shutdowns, equipment health checks, and spare part planning.
• Maintain equipment logs and assist in root cause analysis for breakdowns or operational faults.

3. Production Support & Inventory Management:

• Monitor coil stacking pattern, space utilization, and optimize bay allocation.
• Ensure synchronization of coil dispatch schedule with production and logistics teams.
• Reconcile coil data between ASRS, WRM production system, and SAP/ERP.
• Ensure proper segregation of coils based on grades, sizes, and customer specifications.
• Support inventory audits and ensure zero loss or misplacement of coils.

4. Safety, Quality & Compliance:

• Enforce all safety procedures for personnel working in and around ASRS systems.
• Ensure compliance with lockout-tagout (LOTO), PPE usage, and safe working distance during coil handling.
• Maintain coil handling quality — avoid coil deformation, mix-up, or identification loss.
• Adhere to 5S, ISO, and TPM standards for housekeeping and documentation.
• Participate in safety audits, toolbox talks, and incident investigations.

5. Process Improvement & System Optimization:

• Analyze system performance data and suggest improvements for faster cycle times and reduced downtime.
• Collaborate with automation and IT teams for software updates or logic modifications.
• Implement continuous improvement projects to enhance system efficiency, accuracy, and reliability.
• Train operators and technicians in ASRS operation, safety, and fault-handling procedures.

6. Reporting & Coordination:

• Prepare daily, weekly, and monthly reports on ASRS utilization, downtime, and coil handling performance.
• Coordinate with WRM finishing, dispatch, and quality teams for coil flow and loading schedules.
• Report operational issues, alarms, and maintenance activities to higher management.
• Support internal and external audits related to ASRS and coil management systems.

Qualifications & Experience:

Education:

• Diploma / B.E. / B.Tech in Mechanical / Electrical / Electronics / Mechatronics / Production Engineering

Experience:

• Engineer: 3–6 years of experience in coil handling, ASRS operation, or automated material handling systems in a steel plant.
• Sr. Engineer: 6–10 years of experience in similar roles with exposure to automation (PLC/SCADA) and integrated coil logistics.

Key Skills & Competencies:

• Hands-on knowledge of ASRS system operation and maintenance.
• Familiar with PLC/SCADA automation systems and field sensors.
• Strong understanding of coil handling, storage, and retrieval processes.
• Knowledge of conveyor systems, motors, drives, and control logic.
• Proficiency in MS Office, SAP (Material Management), and production data systems.
• Good analytical and troubleshooting skills.
• Strong coordination and communication ability for inter-departmental operations.
• Awareness of safety standards and commitment to operational discipline.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.