Sr. Engineer / Assistant Manager – Coke Oven CDQ Operation Job in Chandrapur at Lloyds Metals & Energy Ltd

• Key Responsibilities

1. CDQ System Operation & Monitoring:

• Operate and monitor the Coke Dry Quenching (CDQ) system through
• PLC/DCS/SCADA to ensure stable and efficient operation.
• Maintain process parameters such as:
• Coke temperature at CDQ inlet and outlet,
• Circulating gas temperature, pressure, and flow,
• Steam generation rate and pressure, and
• Waste heat recovery efficiency.
• Ensure uniform cooling of coke without breakage or dust loss.
• Coordinate with Coke Oven Battery for hot coke pushing schedule and timely transfer to CDQ.
• Support shift-wise operation to achieve optimum steam generation and coke temperature control.

2. Process Control & Optimization:

• Continuously monitor CDQ performance and take corrective actions in case of deviations.
• Analyze process data and support trials for fuel rate reduction, steam generation improvement, and heat loss minimization.
• Assist in fine-tuning control logic and interlocks in coordination with Instrumentation and Automation teams.
• Support initiatives for energy efficiency and process improvement.

3. Coordination with Other Sections:

• Coordinate with:
• Coke Oven Battery – for synchronized coke pushing and transfer.
• Power Plant / Utility Team – for steam and power utilization.
• Maintenance (Mechanical / Electrical / Instrumentation) – for equipment upkeep and reliability.
• By-Product Plant (BPP) – for gas recovery and environmental control.
• Communicate process abnormalities and assist in troubleshooting.

4. Equipment Operation & Reliability:

• Operate and monitor the following key equipment:
• CDQ cooling chamber, waste heat boiler, gas circulation fans, dust collectors, and conveyors.
• Monitor vibrations, temperatures, and pressures to prevent equipment failures.
• Coordinate with maintenance for preventive and corrective actions.
• Assist during shutdowns, startups, and equipment inspections.

5. Safety, Health & Environment:

• Ensure strict compliance with CDQ safety protocols and oxygen-deficient area norms.
• Follow PPE, LOTO, confined space, and hot work procedures.
• Monitor and minimize dust emissions, gas leaks, and coke spillage.
• Maintain area housekeeping and support ISO 45001 / ISO 14001 / ISO 9001 compliance.
• Participate in safety audits, incident reporting, and near-miss analysis.

6. Documentation & Reporting:

• Maintain daily log sheets for:
• CDQ operating parameters,
• Steam generation and consumption,
• Equipment running hours and downtime,
• Coke temperature data and efficiency reports.
• Prepare shift and daily performance reports.
• Support KPI and monthly performance review documentation.

7. Technical & Process Support:

• Support Sr. Manager / Manager in process studies and technical audits.
• Provide data for process optimization, energy audits, and improvement projects.
• Participate in root cause analysis (RCA) of process upsets or equipment failures.

Qualifications:

• B.E. / B.Tech / Diploma in Mechanical / Metallurgical / Chemical / Electrical / Production Engineering from a recognized institution.
• Strong understanding of Coke Oven operations, heat recovery systems, and boiler principles.

Experience:

• Engineer / Sr. Engineer: 3–7 years of experience in Coke Oven and CDQ operations in an integrated steel plant.
• Assistant Manager: 7–10 years of experience in CDQ / heat recovery / boiler operations in Coke Oven or similar process industries.
• Hands-on experience with PLC/DCS-based systems preferred.
• Experience with large-capacity batteries (≥0.5 MTPA) desirable.

Technical Skills:

• Operation and control of CDQ system, heat recovery boiler, and gas circulation system.
• Understanding of thermodynamic cycles and energy balance.
• Familiarity with instrumentation (temperature, pressure, flow) and automation (PLC/DCS).
• Basic knowledge of steam system management and utility coordination.
• Proficiency in MS Office, SAP (PM/MM modules), and process data analysis tools.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.