Manager / Deputy Manager – Mechanical (Hydraulic & Lubrication System) Job in Chandrapur at Lloyds Metals & Energy Ltd

Key Responsibilities

1. Hydraulic System Operation & Maintenance:

• Oversee the operation and maintenance of all hydraulic systems in the WRM, including pumps, valves, manifolds, accumulators, cylinders, and piping networks.
• Develop and implement preventive and predictive maintenance schedules to minimize unplanned downtime.
• Monitor system pressures, oil flow, temperature, and filtration levels to maintain equipment reliability.
• Diagnose and resolve hydraulic leaks, seal failures, pressure fluctuations, and actuator malfunctions.
• Ensure correct setting and calibration of hydraulic control valves, proportional valves, and servo systems.
• Plan and supervise overhauling, oil flushing, and commissioning activities during shutdowns.

2. Lubrication System Management:

• Ensure continuous functioning of centralized and individual lubrication systems across mill stands, gearboxes, and drives.
• Monitor oil and grease flow, temperature, and quality to ensure proper lubrication of mechanical components.
• Implement oil sampling and analysis programs for monitoring contamination and wear particles.
• Plan replenishment, filtration, and disposal of lubricants in compliance with environmental norms.
• Ensure effective maintenance of oil reservoirs, filters, pumps, pipelines, and manifolds.

3. Reliability & System Optimization:

• Analyze failure trends and develop root cause analysis (RCA) reports for recurring issues.
• Implement reliability improvement initiatives (RBI, RCM, TPM) for hydraulic and lubrication systems.
• Coordinate with OEMs and vendors for technical support, upgrades, and optimization projects.
• Drive initiatives to improve energy efficiency and reduce oil consumption and maintenance costs.
• Maintain documentation for all system parameters, drawings, and performance records.

4. Safety, Quality & Compliance:

• Enforce strict compliance with plant safety procedures, lockout-tagout (LOTO), and PPE usage.
• Conduct safety inspections and toolbox talks for the hydraulic and lubrication maintenance team.
• Ensure oil handling, storage, and disposal are performed as per ISO 14001 and OHSAS 18001 standards.
• Promote and implement 5S, TPM, and continuous improvement practices in hydraulic and lubrication areas.
• Conduct training sessions for maintenance personnel on hydraulic safety and preventive maintenance best practices.

5. Coordination & Documentation:

• Coordinate with mill operation, electrical, instrumentation, and utility teams for maintenance planning.
• Ensure availability of critical spares, tools, and consumables through coordination with the stores and purchase department.
• Maintain shift logs, breakdown reports, and preventive maintenance checklists.
• Prepare and submit daily, weekly, and monthly performance and reliability reports.
• Participate in internal and external audits related to maintenance and safety systems.

6. Team Management & Development:

• Supervise and mentor engineers, supervisors, and technicians in the hydraulic and lubrication sections.
• Develop skill enhancement programs for maintenance crew on system troubleshooting and safe work practices.
• Allocate manpower efficiently for shift and shutdown maintenance activities.
• Foster a culture of teamwork, discipline, and continuous improvement.

Qualifications & Experience:

Education:

• B.E. / B.Tech in Mechanical / Mechatronics / Production Engineering

Experience:

• Deputy Manager: 10–14 years of experience in hydraulic and lubrication system maintenance in WRM / Bar Mill / Long Product Mills in an integrated steel plant.
• Manager: 14–18 years of relevant experience including team handling, system upgrades, and reliability projects.

Key Skills & Competencies:

• In-depth knowledge of hydraulic systems (pumps, valves, actuators, accumulators) and lubrication circuits.
• Strong understanding of maintenance practices, troubleshooting, and system diagnostics.
• Familiar with OEM systems (e.g., Danieli, Morgan, SMS, Kocks).
• Knowledge of hydraulic and lubrication instrumentation and control interfaces (PLC/SCADA).
• Experience in oil analysis, contamination control, and system reliability improvement.
• Good analytical, planning, and documentation skills.
• Proficiency in MS Office, SAP (PM Module), and CMMS tools.
• Excellent leadership, coordination, and communication skills.
• Commitment to safety, energy conservation, and sustainability practices.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.