Head Operations - Plant Job in Pune at Varroc

Varroc is hiring for the role of Head Operations - Plant!

Responsibilities of the Candidate:

• Understand the targets set for sales, variable cost, fixed cost, etc. set for Business Development
• Draw own functional priorities and participate in the cross-functional team to convert these targets to relevant targets for production; Propose PPM targets, PQCD cost, etc. at the beginning of the year to ensure EBITDA objectives are met
• Develop plans to ensure minimum production cost in line with the business plan to achieve the PQCD targets by ensuring continuous improvement.
• Conduct discussions with the key customer – Purchase and PPC to finalize the man and material planning for the coming month, identify and provide suggestions for resolution of issues.  Execute the production plan as per the PPC guidelines to meet the Customer schedule
• Define projects in line with the overall improvement targets for production, maintenance, etc. 
• Provide inputs to the ME team on project planning and execution; Analyze and identify lines with opportunities to improve/ reduce cycle time, etc. Provide ideas and brainstorm with the improvement ME team on opportunities and scope for improvements in manufacturing processes through process elimination, process merging, changes in layout, etc. 
• Raise monthly capex requirements for projects, share input on manpower savings with HR and other factors impacting P&L (fixed/variable cost) for review by the Plant Head. 
• Monitor Kaizen, 5s & TPM training & training employees for machining & multi-skilling
• IHR & Customer Complaints 
• Monitor and reduce IHR level by analyzing the product and process defects and taking corrective action by improving the production process and deploying the same horizontally. 
• Review day-to-day production process for rejection monitoring (process wise & product wise) to identify top defects for line Implementation of corrective and preventive actions.  Monitoring SPC (Statistical Process Chart) & PQC (Process Quality Chart) reports to correct production process. 
• Monitor implementation of EHS guidelines, implementing various EHS systems, and monitoring strict usage of PPEs 
• Monitor, implementation & adherence to health and safety procedures & documenting near misses, which may happen& unsafe conditions to take necessary actions to prevent accidents. 
• Keeping the records of near-miss accidents & implementing near-miss kaizens to ensure zero accidents & build a safety culture
• Monitor for audit compliance & take corrective actions to clear nonconformities
• Internal Audit and Documentation 
• Monitor internal audit for auditing adherence to Safety, TPM, and 5s on the shop floor
• Ensure completeness of documents for IATF, Customer & other external audits 
• Work out and implement SOPs (Standard operating procedures), and OPL (One Point lesson) for the production process
• Monitor Employee's Skill Matrix & Preparing Production MIS
• Document preparation for IATF, OSHAS, Customer & other external audits