Assistant General Manager (AGM) / Senior Manager – Electrical (EAF / LF / VD / HM / RMHS) Job in Chandrapur at Lloyds Metals & Energy Ltd

• Key Responsibilities

1. Electrical Operation & Maintenance:

• Ensure reliable operation and maintenance of all electrical equipment in EAF, LF, VD, HM Transfer, and RMHS areas.
• Supervise HT/LT substations, furnace transformers, furnace power supply systems, electrode regulation systems, switchgear, and MCCs.
• Monitor and maintain the performance of electrical drives, motors, control panels, PLC/SCADA systems, and power distribution networks.
• Plan and execute preventive and predictive maintenance schedules to ensure maximum uptime and equipment life.
• Support safe and reliable operation during furnace start-ups, shutdowns, and process transitions.

2. Furnace Power System Management:

• Ensure smooth functioning of EAF and LF transformer operations, including tap changer control, power factor monitoring, and current regulation.
• Maintain electrode control systems and ensure proper calibration and protection settings.
• Optimize electrical parameters such as arc stability, power-on time, and transformer load factor to improve energy efficiency.
• Troubleshoot electrical faults in EAF/LF/VD to minimize downtime.
• Coordinate with automation and instrumentation teams for system tuning and logic optimization.

3. Raw Material Handling System (RMHS) & Hot Metal Handling:

• Ensure reliable operation of conveyors, screens, feeders, weigh hoppers, and transfer systems in RMHS.
• Maintain electrical systems for crane operations, hydraulic drives, and control panels in the hot metal and scrap charging areas.
• Oversee proper functioning of electrical interlocks, sequencing, and safety devices across RMHS and HM systems.
• Coordinate with mechanical teams for system integration and process reliability.

4. Energy Management & Power Optimization:

• Monitor and analyze power consumption across EAF, LF, VD, and auxiliary systems.
• Implement energy-saving initiatives, including power factor improvement, reduction in no-load losses, and efficient load management.
• Liaise with the central utility and energy departments for power allocation and optimization.
• Maintain and update single line diagrams (SLDs) and electrical documentation.

5. Safety & Compliance:

• Enforce strict adherence to electrical safety standards, PPE usage, and Lockout–Tagout (LOTO) procedures.
• Ensure compliance with statutory requirements under Indian Electricity Rules (IE Rules), CEA regulations, and the Factory Act.
• Conduct safety audits, risk assessments, and incident investigations for all SMS electrical installations.
• Maintain proper earthing, lightning protection, and insulation systems across all electrical installations.
• Promote 5S, ISO 45001, and environmental compliance (ISO 14001) practices.

6. Maintenance Planning & Reliability Improvement:

• Prepare and implement preventive, predictive, and shutdown maintenance plans for all major electrical equipment.
• Carry out Root Cause Analysis (RCA) for equipment failures and develop corrective action plans.
• Maintain updated records of equipment health, breakdowns, and downtime trends.
• Collaborate with OEMs and service providers for technical support, upgrades, and reliability improvement projects.
• Drive condition monitoring and thermography programs for critical assets.

7. Team Leadership & Coordination:

• Lead a team of engineers, supervisors, and electricians across multiple shifts.
• Assign responsibilities, monitor performance, and ensure skill development through training and mentoring.
• Coordinate with operations, mechanical, instrumentation, and automation teams for integrated plant performance.
• Ensure timely execution of jobs as per maintenance schedules and production priorities.
• Foster a culture of safety, discipline, and continuous improvement.

8. Documentation & Reporting:

• Prepare and submit daily, weekly, and monthly reports on equipment availability, breakdowns, and energy consumption.
• Maintain up-to-date equipment history cards, test reports, and spare part inventory.
• Support audits, inspections, and management reviews.
• Ensure all maintenance and inspection data is recorded in SAP/CMMS systems.

Qualifications & Experience:

Education:

• B.E. / B.Tech in Electrical Engineering

Experience:

• Sr. Manager: 14–18 years of experience in Electrical Maintenance in Steel Melting Shop or heavy industrial electrical systems.
• AGM: 18–22 years of experience in managing high-power electrical systems in integrated steel plants (EAF/LF/VD exposure mandatory).

Key Skills & Competencies:

• In-depth knowledge of EAF/LF/VD power systems, transformers, furnace power supply, and electrode regulation systems.
• Strong understanding of RMHS and Hot Metal Handling electrical systems.
• Hands-on experience in HT/LT substations, switchgear, VFDs, MCCs, and protection systems.
• Knowledge of PLC/SCADA and automation logic troubleshooting.
• Proficiency in energy management, power factor improvement, and load optimization.
• Strong focus on electrical safety, compliance, and reliability engineering.
• Effective leadership, planning, and communication skills.
• Working knowledge of SAP (PM module) and MS Office for reporting and documentation.

From commissioning one of the oldest DRI plants in Maharashtra, to pioneering iron ore production in the state while uplifting the places we operate in. Growth which has become synonymous with our performance.
Growth which reflects in our ambitious plans of becoming a world class steel producer. Growth which is not only for us but for the nation at large.